Mohamed Shiyas

Process Planning Engineer & Quality Control Inspector
Thrissur, IN.

About

Highly disciplined and safety-oriented professional with 2 years of industrial experience, adept at leveraging technical expertise in workflow optimization and rigorous inspection standards. Proven ability to effectively handle heavy machinery, maintain equipment integrity, and ensure 100% compliance with safety protocols in high-pressure environments, positioning for a Roustabout role. Drives operational excellence through meticulous quality control and strategic process planning.

Work

Nectaries Food India Pvt Ltd
|

Process Planning Engineer

Thrissur, Kerala, India

Summary

Led the planning, standardization, and control of manufacturing processes to optimize quality, productivity, and cost efficiency for new product introduction and ongoing production.

Highlights

Developed and implemented detailed process flows, operation sheets, and work instructions, standardizing manufacturing procedures to enhance operational consistency.

Defined optimal cycle times and conducted precise manpower planning, leading to improved resource allocation and maximized productivity.

Coordinated actively with production, quality, and maintenance teams to proactively identify and eliminate manufacturing bottlenecks.

Initiated and managed waste reduction strategies, contributing to improved cost efficiency and resource utilization.

Ensured stringent process discipline throughout regular production cycles and during new product introductions, guaranteeing consistent quality and compliance.

Elkayem Auto Ancillaries Pvt Ltd.
|

Quality Controller

Hosur, Tamil Nadu, India

Summary

Managed incoming, in-process, and final quality inspections of automotive components, ensuring strict adherence to quality standards and contributing to product reliability.

Highlights

Executed comprehensive incoming, in-process, and final quality inspections of components, ensuring strict adherence to engineering drawings, control plans, and SOPs.

Utilized precision measuring instruments, including Vernier calipers, micrometers, height gauges, bore gauges, and dial indicators, to verify component specifications with high accuracy.

Monitored critical quality parameters, ensuring 100% adherence to rigorous ISO/IATF quality standards and contributing to product reliability.

Identified non-conformities, initiated Non-Conformance Reports (NCRs), and actively supported root cause analysis and the implementation of effective corrective actions.

Maintained meticulous quality records, inspection reports, and comprehensive traceability documentation, ensuring regulatory compliance and audit readiness.

Collaborated cross-functionally with production and maintenance teams to identify and control process variations, enhancing overall manufacturing efficiency and product consistency.

Education

Anna University
Erode, Tamil Nadu, India

Bachelor of Engineering

Mechanical Engineering

Languages

Malayalam
English
Tamil
Hindi

Skills

Quality Assurance

Quality Control, Quality Parameters Monitoring, ISO/IATF Standards, Non-Conformity Identification, Root Cause Analysis, Corrective Actions, Quality Records Maintenance, Inspection Reports, Traceability Documentation, Quality Testing.

Process Engineering

Process Planning, Manufacturing Process Standardization, Process Flow Development, Operation Sheet Development, Work Instruction Development, Cycle Time Definition, Manpower Planning, Bottleneck Elimination, Waste Reduction, Process Discipline.

Technical Proficiency

Heavy Machinery Handling, Equipment Maintenance, Deck & Drill Floor Operations, Pipe Handling, Preventative Maintenance, Corrosion Prevention, Precision Measuring Instruments, Vernier Caliper, Micrometer, Height Gauge, Bore Gauge, Dial Indicators.

Core Competencies

Attention to Detail, Time Management & Prioritization, Communication Skills, Critical Thinking, Problem-Solving, Creativity, Teamwork, Leadership, Responsibility, Flexibility, Situational Awareness, Adaptability.

Software & Tools

MS Excel, Microsoft Office.

Interests

Games

Team-based Gaming, Strategic Planning, Real-time Communication, Coordinated Decision-making, Problem-solving Under Pressure.